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1st Generation 1964 1/2 - 1973 - Questions & general discussions that apply to a specific year => 1968 Mustang => Topic started by: ruppstang on February 29, 2016, 08:35:34 AM

Title: Head light door screws
Post by: ruppstang on February 29, 2016, 08:35:34 AM
The assembly manual calls for a 55947-S45 oval head SS screw for attaching the head light doors. That is what comes with the NOS fender extensions that I have purchased in the past. I often find a flat headed screw used on what I believe to be very original cars. Were possibly one or more of the assembly plants using a different screw?
Marty
Title: Re: Head light door screws
Post by: 67gtasanjose on February 29, 2016, 09:35:23 AM
The assembly manual calls for a 55947-S45 oval head SS screw for attaching the head light doors. That is what comes with the NOS fender extensions that I have purchased in the past. I often find a flat headed screw used on what I believe to be very original cars. Were possibly one or more of the assembly plants using a different screw?
Marty

+1

Not sure why the manual would suggest that. Is it possible the manual got it wrong or you mistook the image for the three holding the headlamp bulb retainer? (I have the Body assembly manual out for my 67, I didn't see a page for the headlights in it)
Title: Re: Head light door screws
Post by: jwc66k on February 29, 2016, 12:12:45 PM
Not sure why the manual would suggest that. Is it possible the manual got it wrong or you mistook the image for the three holding the headlamp bulb retainer? (I have the Body assembly manual out for my 67, I didn't see a page for the headlights in it)
Try the 68 electrical manual, AM0023 page 7. 1967 Mustangs (AM0018 page 7) use an identical screw with a different part number, 374798-S.
Difference in factory uses may be attributed to line shortages. I can't see an assembly line stopped for a "screw".
Jim
 
Title: Re: Head light door screws
Post by: 196667Bob on February 29, 2016, 03:02:31 PM
Assuming we are talking about the Headlight Door, 13064, let me "muddy up" the waters (once again). The 1960-68 MPC Illustrations page (dated April 1967) calls for this screw to be  # 374798-S, which is a No. 8-18 Oval Head SST Phillips Trim screw, 1.00" long. The corresponding Text page (dated February of 1968) calls for # 378852-S, which is a No. 10 x 1.00", Self Tapping Fillister Head, Plain Phillips Screw (this is also what is shown in the 1965-72 MPC dated May of 1975).

Thus, at least to me, this says that sometime between April of 1967 and February of 1968, the Oval Head Trim Screw was replaced by the Fillister Head Screw. Now, to "muddy things up" a bit, while the 1967 and 1968 electrical Assembly Manuals (dated 7/66 and 11/67 respectively) show Part #'s whose descriptions are identical (#8-18 Oval Trim Head Phillips SST), the illustrations in both Manuals depict a Fillister Head Screw. So, based on the above, it appears that they started out with an Oval Trim Head SST Screw, changed to a Fillister Head Plain Screw, and then went back to the Oval Trim Head SST Screw.

As an aside, and adding to the "mud", the 1966 Electrical Assembly Manual, dated 03/30/66, shows that for the Headlight Doors (which are of course considerably different), the screw used is the 378852-S, the No. 10 Fillister Head, Plain, Phillips Screw. This is just meant to show that this screw was available prior to the February 1968 MPC Text.

Bob
Title: Re: Head light door screws
Post by: WT8095 on February 29, 2016, 04:22:34 PM
Marty, are you asking specifically about 67 or 68, or in general about both years? You didn't say in your original post.
Title: Re: Head light door screws
Post by: jwc66k on February 29, 2016, 04:34:37 PM
Assuming we are talking about the Headlight Door, 13064, let me "muddy up" the waters (once again). The 1960-68 MPC Illustrations page (dated April 1967) calls for this screw to be  # 374798-S, which is a No. 8-18 Oval Head SST Phillips Trim screw, 1.00" long. The corresponding Text page (dated February of 1968) calls for # 378852-S, which is a No. 10 x 1.00", Self Tapping Fillister Head, Plain Phillips Screw (this is also what is shown in the 1965-72 MPC dated May of 1975).

Thus, at least to me, this says that sometime between April of 1967 and February of 1968, the Oval Head Trim Screw was replaced by the Fillister Head Screw. Now, to "muddy things up" a bit, while the 1967 and 1968 electrical Assembly Manuals (dated 7/66 and 11/67 respectively) show Part #'s whose descriptions are identical (#8-18 Oval Trim Head Phillips SST), the illustrations in both Manuals depict a Fillister Head Screw. So, based on the above, it appears that they started out with an Oval Trim Head SST Screw, changed to a Fillister Head Plain Screw, and then went back to the Oval Trim Head SST Screw.

As an aside, and adding to the "mud", the 1966 Electrical Assembly Manual, dated 03/30/66, shows that for the Headlight Doors (which are of course considerably different), the screw used is the 378852-S, the No. 10 Fillister Head, Plain, Phillips Screw. This is just meant to show that this screw was available prior to the February 1968 MPC Text.

Bob
You cannot use the "MPC" to determine the hardware used on the assembly lines. At best, the documentation "may" confirm what was used.
The two identical screws with different part numbers, 55974-S and 374798-S, are the result of the Ford Motor engineering practice of listing the approved source on the drawing. A single document defines the dimensions, material, tolerance and source - easy for buying, receiving and incoming inspection. This practice locks you into a single source for that part. It was a common practice. Another source requires a new drawing and a new part number.
The differences between the illustration and the part number section having differences is most likely attributed to human error or a lack of knowledge of the product. Ford was selling cars, service was secondary, documentation was an after thought, concourse grade cars were not considered.
Jim     
Title: Re: Head light door screws
Post by: midlife on February 29, 2016, 04:54:06 PM
Assuming we are talking about the Headlight Door, 13064, let me "muddy up" the waters (once again). The 1960-68 MPC Illustrations page (dated April 1967) calls for this screw to be  # 374798-S, which is a No. 8-18 Oval Head SST Phillips Trim screw, 1.00" long. The corresponding Text page (dated February of 1968) calls for # 378852-S, which is a No. 10 x 1.00", Self Tapping Fillister Head, Plain Phillips Screw (this is also what is shown in the 1965-72 MPC dated May of 1975).

Thus, at least to me, this says that sometime between April of 1967 and February of 1968, the Oval Head Trim Screw was replaced by the Fillister Head Screw. Now, to "muddy things up" a bit, while the 1967 and 1968 electrical Assembly Manuals (dated 7/66 and 11/67 respectively) show Part #'s whose descriptions are identical (#8-18 Oval Trim Head Phillips SST), the illustrations in both Manuals depict a Fillister Head Screw. So, based on the above, it appears that they started out with an Oval Trim Head SST Screw, changed to a Fillister Head Plain Screw, and then went back to the Oval Trim Head SST Screw.

As an aside, and adding to the "mud", the 1966 Electrical Assembly Manual, dated 03/30/66, shows that for the Headlight Doors (which are of course considerably different), the screw used is the 378852-S, the No. 10 Fillister Head, Plain, Phillips Screw. This is just meant to show that this screw was available prior to the February 1968 MPC Text.

Bob
Aside from the previous comments, doesn't it seem strange that there was a change from a #8 to a #10 screw as well?
Title: Re: Head light door screws
Post by: ruppstang on February 29, 2016, 09:09:41 PM
Here is the head light door with the factory flat headed screw. The car pictured is a 68 SJ coupe built 7-16-68. I also have a 67 SJ GTA convertible built 11-04-66 it also has the same screws. These are tough to find unless it is in a parts car.
Marty
Title: Re: Head light door screws
Post by: 196667Bob on March 01, 2016, 03:49:47 AM
You cannot use the "MPC" to determine the hardware used on the assembly lines. At best, the documentation "may" confirm what was used.
The two identical screws with different part numbers, 55974-S and 374798-S, are the result of the Ford Motor engineering practice of listing the approved source on the drawing. A single document defines the dimensions, material, tolerance and source - easy for buying, receiving and incoming inspection. This practice locks you into a single source for that part. It was a common practice. Another source requires a new drawing and a new part number.
The differences between the illustration and the part number section having differences is most likely attributed to human error or a lack of knowledge of the product. Ford was selling cars, service was secondary, documentation was an after thought, concourse grade cars were not considered.
Jim     
Jim : Just as a follow up; the 1967 Electrical Assembly Manual shows this screw as 374798-S; the 1968 Electrical Assembly Manual shows it as 55947-S45 (not 55974). The   55947-S45 shows in one of my Standard and Utility Parts Catalogs as a # 8-18, Oval Head SST Self Tapping Screw. I cannot find the 374798-S screw in any of the 9 S&UP Catalogs that I have. However, it does show up in AMK's Fastener Guide with the identical description as the 55947-S45.

Aside from the previous comments, doesn't it seem strange that there was a change from a #8 to a #10 screw as well?

+1

Here is the head light door with the factory flat headed screw. The car pictured is a 68 SJ coupe built 7-16-68. I also have a 67 SJ GTA convertible built 11-04-66 it also has the same screws. These are tough to find unless it is in a parts car.
Marty

Marty : I assume (?) that those are self tapping screws as well ? What is the thread ? The length ? Are they SST, Chrome Plated, or ?

Bob
Title: Re: Head light door screws
Post by: 67gtasanjose on March 01, 2016, 09:11:00 AM
Yes, now I see what the ELECTRICAL '67 assembly manual shows (AM0018 page 7) , I did not compare to what AMK offers but I can add that the picture Marty provided of the red car looks correct, compared to my original example.

They look like #8, stainless steel, sheet metal screws with a blunt tip (not your typical pointed tip sheet metal screw) and are countersunk (to fit the countersunk taper of the headlight door), so they are a tapered, small phillips drive head. They are approximately 7/8"inch in overall length.
Title: Re: Head light door screws
Post by: 196667Bob on March 01, 2016, 12:55:45 PM
Richard : Thanks ! I don't care what the Assembly Manuals note, to me the Flat head looks much better than either the Oval Head or Fillister Head. And as you and Marty noted, this appears to be what you have seen. I can't remember if mine are like that or not, as it's been a couple of years since I removed them. I'm anxious to check them in a few weeks.
Just for info, NPD, CJ and MU all appear to have the Screw Kits, with new plastic "nuts". All are Flat Head (no size or length given of course), but only NPD notes they are SST. Also, from the picture, it appears they are pointed Sheet Metal Screws.
I can get correct blunt tip, plastic cutting screws  In SST or Zinc Plated. However, in SST, maximum length I can get is 3/4". Does it appear that the 3/4" would still work OK ?

Thanks again,

Bob
Title: Re: Head light door screws
Post by: 67gtasanjose on March 01, 2016, 01:05:18 PM

I can get correct blunt tip, plastic cutting screws  In SST or Zinc Plated. However, in SST, maximum length I can get is 3/4". Does it appear that the 3/4" would still work OK ?

Thanks again,

Bob

I would think so, keep in mind my measurement was 7/8" OVERALL LENGTH.
Title: Re: Head light door screws
Post by: WT8095 on March 01, 2016, 02:05:56 PM
Here's some info from Ford ca 1991 that will hopefully clear up the descriptions. There are a few differences between "Oval Head" and "Oval Trim Head" screws:
The differences may explain some of the apparent size conflicts in the various Ford documents that have been cited. However, the screws in the photos really do look like flat trim head screws to me, and that's what I seem to recall seeing on the various 67-68's that I've parted out. (I'm not near my '68 to check either) The fastener documentation I have does not cover flat trim head screws, but I'll keep looking...
Title: Re: Head light door screws
Post by: Laurie S. on March 01, 2016, 03:17:04 PM
My original owner Dearborn-built 1968 coupe has the oval head screws.
Title: Re: Head light door screws
Post by: 67gtasanjose on March 01, 2016, 03:26:47 PM
My original owner Dearborn-built 1968 coupe has the oval head screws.

Great, another small "detail" that we can watch out for ;)

We might wish to now include build data if we continue to find original examples that differ.

I know without a doubt, the ones I showed earlier were original to my build date and assembly plant. No repaint before I bought it and I made an effort to NOT paint them at repaint, being absolutely sure to put the right ones back in. (but obviously I LOST one along the way, see reply dated 4/22/16)
Title: Re: Head light door screws
Post by: jwc66k on March 01, 2016, 08:11:02 PM
The 1960-68 MPC Illustrations page (dated April 1967) calls for this screw to be  # 374798-S, which is a No. 8-18 Oval Head SST Phillips Trim screw, 1.00" long. The corresponding Text page (dated February of 1968) calls for # 378852-S, which is a No. 10 x 1.00", Self Tapping Fillister Head, Plain Phillips Screw (this is also what is shown in the 1965-72 MPC dated May of 1975).
This may be legitimate. The plastic nut, 379830-S, is described as "#8 or #10", so either screw will fit. There may be some foresight on Ford's part. If the trim ring was removed and installed several times, the plastic nut would wear out. Using a larger screw compensates for that wear.
Jim
Title: Re: Head light door screws
Post by: 67gtasanjose on April 22, 2016, 06:58:18 AM
Yes, now I see what the ELECTRICAL '67 assembly manual shows (AM0018 page 7) , I did not compare to what AMK offers but I can add that the picture Marty provided of the red car looks correct, compared to my original example.

They look like #8, stainless steel, sheet metal screws with a blunt tip (not your typical pointed tip sheet metal screw) and are countersunk (to fit the countersunk taper of the headlight door), so they are a tapered, small phillips drive head. They are approximately 7/8"inch in overall length.

In going over my inventory, it looks like I need ONE of these screws too. I had a trim screw in my "baggie of parts" removed from my car during dissassembly,  at the time we were discussing these screws I was under the belief I had more "parts & pieces" in my spare parts pile. Turns out, there were none of "these" screws in those parts.

Just one please ;)

I know I COULD post in "wanted section" but feel the description can be a problem.
Title: Re: Head light door screws
Post by: J_Speegle on April 22, 2016, 02:58:42 PM
I know I COULD post in "wanted section" but feel the description can be a problem.

Think it might be time for a simple picture and the measurements (just the basic ones) in a single post might help those who might check their bins for a orphan one  ::)
Title: Re: Head light door screws
Post by: jwc66k on April 22, 2016, 08:35:12 PM
Doing some basic research, the screw you want has a Ford part number of 374798-S. It is a 8-18X1.0 oval, .257-.279 dia, head, stainless steel, Phillips drive, screw. If you look at the AMK Guide to Ford Fasteners, page 154, you will see that screw listed. Right under it is Ford part number 376364-S which has the same exact specifications. It is used on 1969 Mustangs but with a -S102 finish (rear window trim as a black screw). However, 376364-S is sold by AMK products as their stock number B-11120, 10 pieces - $3 as a stainless screw, no mention of black color (they also offer it a chrome plated stainless). An inquiry at AMK as to what actual finish might be beneficial.
Jim
Title: Re: Head light door screws
Post by: 67gtasanjose on April 22, 2016, 08:39:39 PM
Will look into this, thanks
Title: Re: Head light door screws
Post by: 196667Bob on April 22, 2016, 10:44:27 PM
Now that this thread is "resurrected" again, I'll report on what I found on my '67 a couple weeks ago when we went to our Colorado place where the '67 resides. My, "believed to be original" Headlight Trim screws were exactly like Marty's - No. 8-18, Flat Head, Phillips, Blunt Tip, SST Trim (No. 6 Head) screws, 7/8" to 1" long.

Doing some basic research, the screw you want has a Ford part number of 374798-S. It is a 8-18X1.0 oval, .257-.279 dia, head, stainless steel, Phillips drive, screw. If you look at the AMK Guide to Ford Fasteners, page 154, you will see that screw listed. Right under it is Ford part number 376364-S which has the same exact specifications. It is used on 1969 Mustangs but with a -S102 finish (rear window trim as a black screw). However, 376364-S is sold by AMK products as their stock number B-11120, 10 pieces - $3 as a stainless screw, no mention of black color (they also offer it a chrome plated stainless). An inquiry at AMK as to what actual finish might be beneficial.
Jim

Now this is interesting Jim; my AMK Guide to Ford Fasteners shows Part # 374398-S on Page 147, and is described exactly as I noted above, except the length is shown as 1.00".
In the attached excerpt, % stands for "Trim Head", and the # stands for SST.
Based on others' comments (Marty and Dave) as well as on mine, I believe the correct screw should be the Flat Head, not the Oval Head. I have attached a few pictures of what this screw looks like.
To carry this a little further, I have checked about a dozen of some of my "Go To" Hardware sources, and could not find a Flat Head, Phillips, No. 8 Body. No. 6 Head, Blunt Tipped, SST screw.  A No. 8 screw has too big of a Head for the countersinks in the Headlight Trim Ring. A No. 6 of course fits the countersinks, but its body is too small for the existing Nylon "Nuts". The solution is to use the No. 6 screws (which I have found exact except I have only fount them 3/4" long), and new Nylon Nuts which are for No. 6 screws, and push in to a 1/4" square hole in the front fender extension. Thank goodness my originals are all accounted for.

Bob

Title: Re: Head light door screws
Post by: ruppstang on April 22, 2016, 10:49:58 PM
The screw number I found in the 68 assembly manual is 55947-S45. The screws I seem to find are SS flat headed and are 7/8 long.
I pulled one out and here is the picture.

Richard I will see I can find you one.
Title: Re: Head light door screws
Post by: 196667Bob on April 23, 2016, 12:09:11 AM
Marty : As a matter of interest, the number you noted, 55947, shows up in my AMK Guide on Page 154 as an Oval Head, No. 8-18, SST, Trim Screw (No. 6 Head), Pointed Tip Screw, 1.00" long.

Bob
Title: Re: Head light door screws
Post by: J_Speegle on April 23, 2016, 12:47:14 AM
With Marti's info will also look for a flat large head screw or two also
Title: Re: Head light door screws
Post by: ruppstang on April 23, 2016, 01:48:38 AM
Marty : As a matter of interest, the number you noted, 55947, shows up in my AMK Guide on Page 154 as an Oval Head, No. 8-18, SST, Trim Screw (No. 6 Head), Pointed Tip Screw, 1.00" long.

Bob
I realize that is a oval head by the 55947-S45 number. I looked it up in the AMK catalogue too. I guess it seems that the screw that was used is not the one that  was specified.

I have found that in the NOS fender extension assembly's came with the oval headed screws in the hardware package.   
Title: Re: Head light door screws
Post by: 67gtasanjose on April 23, 2016, 09:19:14 AM
So far, everyone who has shared an image of one of these screws, have all shown the same flat head, 7/8" long screw.

My 11/2/66 SJ example has the flat head screws. Bob's 67 example looks to be 1/31/67 Dearborn and has the flat head screws. Marty has a 11/4/66 SJ convertible with the flat head screws and a 7/16/68 SJ (very late 68?)  and Laurie shared that "Murphy", a '68 DAP, is the only example shared so far, which had the oval head screws.

No regular pattern yet here. Maybe a need to locate a few more Original examples with the oval head screws. So far, we have no 67 examples with the oval head screws.

One of the more interesting facets of this thread could reveal some sort of another running change (date yet to be determined, at this time we haven't limited to '67 or '68 have we?)

We probably don't have enough original examples represented to determine when a change may have occurred but maybe with time we can narrow it down...but to also include build date and assembly plant.