Charles,
This sounds very similar to oil quenching, and it sounds like you and Bob both agree that Boeshield is a necessary step in the process. I would presume then that I would need to reapply the corrosion prohibitor at least yearly.
What do you think about soaking in Evaporust and rinsing before applying the bluing, to ensure all of the rust in gone.
Thank you both for the great suggestions I will give these tips a try.